5th axis technology has brought a significant improvement to the field of medical device manufacturing, allowing for greater precision and efficiency in the production of complex components.
A 5th axis, also known as a rotary axis, is an additional degree of freedom that can be added to a traditional 3-axis or 4-axis machining setup. This allows for the simultaneous movement of the cutting tool along five different axes, resulting in a more versatile and precise manufacturing process, as well as
One of the primary advantages of 5th axis technology is the ability to machine complex geometries that would otherwise be challenging, if not impossible to produce with traditional machining methods. With the addition of a 5th axis, the cutting tool can be rotated around the part, allowing for access to all surfaces and angles, regardless of the orientation of the part. This greatly increases the flexibility of the manufacturing process, making it possible to produce a wide range of different medical devices with a high degree of precision.
Another advantage of 5th axis technology is the ability to produce parts with a high degree of repeatability and accuracy. This is particularly important in the medical device industry, where precision and accuracy are critical to ensuring the safety and effectiveness of the final product. By using a 5th axis, medical device OEMs can achieve tighter tolerances and reduce the need for manual adjustments and rework, resulting in a more efficient and cost-effective manufacturing process.
5th axis technology is also highly beneficial for producing multi-faceted components, as an ability to move along the 5th axis makes it easier to machine parts with concave and convex shapes, such as total joint replacements.
5th axis technology is not only limited to milling but also could be used in other manufacturing techniques such as wire EDM, grinding and turning, etc.
In our experience as a leading medical device contract manufacturing company, we’ve seen how the use of 5th axis technology in medical device manufacturing has greatly improved the precision and efficiency of the production process, making it possible to produce complex, high-quality medical devices with minimal waste and rework.
By using 5th axis technology, medical device OEM’s can achieve tighter tolerances, reduce costs, and increase the flexibility of their operations, enabling them to produce a wide range of different medical devices to meet the needs of patients and healthcare professionals around the world.
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